{"id":1837,"date":"2026-06-02T10:49:22","date_gmt":"2026-06-02T08:49:22","guid":{"rendered":"https:\/\/rijat-pharma.eu\/project\/rj-410\/"},"modified":"2026-10-06T10:19:45","modified_gmt":"2026-10-06T08:19:45","slug":"rj-410","status":"publish","type":"project","link":"https:\/\/rijat-pharma.eu\/en\/project\/rj-410\/","title":{"rendered":"RJ-410"},"content":{"rendered":"
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RJ-410 \u00b7 PHARMACEUTICAL PACKAGING<\/strong><\/p>\n<\/div><\/div>\n\n

Linear packaging machine for<\/strong><\/h1>\n

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vials and bottles<\/h1>\n<\/div><\/div>\n\n
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Accurate filling, controlled closing, and complete traceability on a platform designed for demanding pharmaceutical environments.<\/p>\n<\/div>\n<\/section>\n

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\u00a0<\/div>\n<\/div>\n<\/div>\n<\/section>\n<\/div><\/div>\n\n
Return to the catalog<\/a><\/div>\n<\/div>\n\n
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CONTAINERS<\/strong><\/p>\n

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Vials \u00b7 Bottles<\/span><\/p>\n<\/div><\/div>\n\n

OPERATIONS<\/strong><\/p>\n

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Filling \u00b7 Threading \u00b7 Beading \/ crimping<\/span><\/p>\n<\/div><\/div>\n\n

PERFORMANCE<\/strong><\/p>\n

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Up to 3,600 units\/h*<\/p>\n<\/div><\/div>\n\n

*The ultimate capacity depends on the product, format, process, and line setup.<\/p>\n<\/div><\/div>\n<\/div>\n<\/div>\n<\/div>\n\n

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SOLUTION OVERVIEW<\/strong><\/p>\n<\/div><\/div>\n\n

Set up around your process<\/h2>\n<\/div><\/div>\n<\/div>\n\n
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The RJ-410 is a linear packaging machine developed for pharmaceutical processes where precision, stability, and process validation are critical elements.<\/p>\n

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Its architecture integrates the different stages of the packaging process into a coordinated solution, allowing you to work with various vial and bottle formats and adapt to the specific needs of each facility.<\/p>\n

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The system can include volumetric filling, weight control, screwing with servo motors, and flanging systems, with synchronized control of transport and processing stations.<\/p>\n

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RIJAT coordinates mechanics, automation, control, software, and documentation so that the equipment is integrated into the client's overall production and validation strategy.<\/p>\n<\/div><\/div>\n<\/div>\n<\/div>\n<\/div>\n\n

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PROCESS FLOW<\/strong><\/p>\n<\/div><\/div>\n\n

A synchronized process from start to finish<\/h2>\n<\/div><\/div>\n<\/div>\n<\/div>\n\n
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01<\/strong><\/h2>\n

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Food<\/p>\n<\/div><\/div>\n<\/div>\n\n

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02<\/strong><\/h2>\n

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Filling<\/p>\n<\/div><\/div>\n<\/div>\n\n

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03<\/strong><\/h2>\n

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Weight control<\/p>\n<\/div><\/div>\n<\/div>\n\n

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04<\/strong><\/h2>\n

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Close<\/p>\n<\/div><\/div>\n<\/div>\n\n

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05<\/strong><\/h2>\n

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Check and exit<\/p>\n<\/div><\/div>\n<\/div>\n<\/div>\n<\/div>\n\n

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DESIGN PRIORITIES<\/strong><\/p>\n<\/div><\/div>\n\n

The critical stuff, controlled from design<\/h2>\n<\/div><\/div>\n<\/div>\n\n
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100% online weighing<\/strong><\/strong><\/p>\n

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Unit control before and after filling, with the possibility of automatic dose correction.<\/p>\n<\/div><\/div>\n\n

Precise control of the closure<\/strong><\/p>\n

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Torque control to achieve a repeatable and stable threading operation.<\/p>\n<\/div><\/div>\n\n

Format change<\/strong><\/p>\n

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Designed to work with different packaging formats and make the necessary adjustments between productions.<\/p>\n<\/div><\/div>\n\n

Stable and repeatable process<\/strong><\/p>\n

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Synchronization of transport, filling, and closing to minimize variations and rejects.<\/p>\n<\/div><\/div>\n\n

Process traceability<\/strong><\/p>\n

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Record of critical parameters and relevant production events.<\/p>\n<\/div><\/div>\n<\/div>\n<\/div>\n<\/div>\n\n

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AVAILABLE OPTIONS<\/strong><\/p>\n<\/div><\/div>\n\n

The final setup is defined according to product, packaging, format, cadence, process, and validation requirements.<\/p>\n<\/div><\/div>\n<\/div>\n<\/div>\n\n

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    Servo threaders<\/p>\n<\/li>\n

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    Rebording \/ crimping system<\/p>\n<\/li>\n

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    100% online weighing<\/p>\n<\/li>\n

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    Automatic dose correction<\/p>\n<\/li>\n

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    Torque control<\/p>\n<\/li>\n

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    Management of different formats<\/p>\n<\/li>\n

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    Artificial vision<\/p>\n<\/li>\n<\/ul>\n<\/div><\/div>\n<\/div>\n\n

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      Controlled and traceable rejection<\/p>\n<\/li>\n

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      User and permission management<\/p>\n<\/li>\n

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      Audit trail<\/p>\n<\/li>\n

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      Critical parameters log<\/p>\n<\/li>\n

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      Integration with MES \/ SCADA systems<\/p>\n<\/li>\n

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      Architecture ready for 21 CFR Part 11<\/p>\n<\/li>\n

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      Development using GAMP 5 methodology<\/p>\n<\/li>\n<\/ul>\n<\/div><\/div>\n<\/div>\n<\/div>\n<\/div>\n\n

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      DIGITAL & COMPLIANCE<\/strong><\/p>\n<\/div><\/div>\n\n

      Process data prepared for regulated environments<\/h2>\n<\/div><\/div>\n<\/div>\n\n
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      The RJ-410 can integrate an automation architecture aimed at regulated pharmaceutical environments, with user management, event logging, and traceability of critical parameters.<\/p>\n

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      The system is set up for data integrity strategies and compliance with requirements related to 21 CFR Part 11, as well as for risk-based development following GAMP 5 principles.<\/p>\n

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      This allows connecting the needs of Production, Quality, and Engineering within the same control architecture.<\/p>\n<\/div><\/div>\n<\/div>\n<\/div>\n<\/div>\n\n\n\n

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      CONTAINER & APPLICATION EXPERTISE<\/strong><\/p>\n<\/div><\/div>\n\n

      Define your RJ-VIAL.<\/h2>\n<\/div><\/div>\n\n

      Fill in the information you already know. The technical fields help speed up the analysis; RIJAT will confirm the solution through URS, samples, and tests when necessary.<\/p>\n<\/div><\/div>\n\n

      01 \u00b7 Product and formats<\/p>\n<\/div><\/div>\n\n

      02 \u00b7 Cadence and dosing<\/span><\/p>\n<\/div><\/div>\n\n

      03 \u00b7 Closure, environment, and controls<\/span><\/p>\n<\/div><\/div>\n\n