RJ-410 · PHARMACEUTICAL PACKAGING
Linear packaging machine for
vials and bottles
Accurate filling, controlled closing, and complete traceability on a platform designed for demanding pharmaceutical environments.
CONTAINERS
Vials · Bottles
OPERATIONS
Filling · Threading · Beading / crimping
PERFORMANCE
Up to 3,600 units/h*
*The ultimate capacity depends on the product, format, process, and line setup.
SOLUTION OVERVIEW
Set up around your process
The RJ-410 is a linear packaging machine developed for pharmaceutical processes where precision, stability, and process validation are critical elements.
Its architecture integrates the different stages of the packaging process into a coordinated solution, allowing you to work with various vial and bottle formats and adapt to the specific needs of each facility.
The system can include volumetric filling, weight control, screwing with servo motors, and flanging systems, with synchronized control of transport and processing stations.
RIJAT coordinates mechanics, automation, control, software, and documentation so that the equipment is integrated into the client's overall production and validation strategy.
PROCESS FLOW
A synchronized process from start to finish
01
Food
02
Filling
03
Weight control
04
Close
05
Check and exit
DESIGN PRIORITIES
The critical stuff, controlled from design
100% online weighing
Unit control before and after filling, with the possibility of automatic dose correction.
Precise control of the closure
Torque control to achieve a repeatable and stable threading operation.
Format change
Designed to work with different packaging formats and make the necessary adjustments between productions.
Stable and repeatable process
Synchronization of transport, filling, and closing to minimize variations and rejects.
Process traceability
Record of critical parameters and relevant production events.
AVAILABLE OPTIONS
The final setup is defined according to product, packaging, format, cadence, process, and validation requirements.
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Servo threaders
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Rebording / crimping system
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100% online weighing
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Automatic dose correction
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Torque control
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Management of different formats
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Artificial vision
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Controlled and traceable rejection
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User and permission management
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Audit trail
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Critical parameters log
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Integration with MES / SCADA systems
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Architecture ready for 21 CFR Part 11
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Development using GAMP 5 methodology
DIGITAL & COMPLIANCE
Process data prepared for regulated environments
The RJ-410 can integrate an automation architecture aimed at regulated pharmaceutical environments, with user management, event logging, and traceability of critical parameters.
The system is set up for data integrity strategies and compliance with requirements related to 21 CFR Part 11, as well as for risk-based development following GAMP 5 principles.
This allows connecting the needs of Production, Quality, and Engineering within the same control architecture.
CONTAINER & APPLICATION EXPERTISE
Define your RJ-VIAL.
Fill in the information you already know. The technical fields help speed up the analysis; RIJAT will confirm the solution through URS, samples, and tests when necessary.
01 · Product and formats
02 · Cadence and dosing
03 · Closure, environment, and controls
Are you looking for a solution for your process?
Tell us which product you need to process, the format, and the required production capacity.
Our engineering team will study your needs to define the most suitable RJ-330 configuration.
